图解铣工 数控铣工快速入门

本书采用通俗易懂的语言，介绍了铣工所需掌握的基本知识和技能。本书主要内容包括：立式铣床介绍，立式铣床的刀具和夹具，立式铣床操作，分度和回转工作台操作，数控铣削介绍，CNC铣削：编程，CNC铣削：设置与操作，计算机辅助设计和辅助制造。

Peter Hoffman（皮特·霍夫曼），于宾夕法尼亚技术学院获得副学士学位，通过了多项Ⅰ级和Ⅱ级 NIMS认证，并且在大专级别的精密加工技术比赛中，获得了2001年美国国家技术金牌， 2000年美国国家技术银牌。他拥有并经营着一家小型机械加工工厂。

Eric Hopewell（埃里克·霍普韦尔），拥有 25年的机械加工和教育领域的综合经验，于宾夕法尼亚技术学院获得副学士学位，于奥尔布赖特学院获得企业管理学士学位，于天普大学获得硕士学位，并获得宾夕法尼亚州职业教育永久资格证书。他也通过了多项 NIMS机械加工认证。

Brian Janes（布瑞恩·简斯），他的机械加工职业生涯已经超过了 20年。他具有在印第安纳州和肯塔基州的多个注塑模具公司进行机械加工工作的经验。他获得了工程技术专业硕士学位以及肯塔基技术教育项目年度奖励。

目　　录
出版说明
序

第
1章　立式铣床介绍 ···························· 1

1.1　概述······················································ 2

1.2　底座和立柱 ················································· 3
1.3　升降台···················································· 3

1.3.1　床鞍·················································· 4

1.3.2　工作台·················································· 4

1.4　转塔····················································· 5

1.5　悬臂······················································ 5

1.6　铣头····················································· 6

1.6.1　旋转主轴·············································· 6

1.6.2　主轴套筒 ·············································· 8

1.6.3　自动主轴套筒进给 ······························ 9

1.6.4　铣头运动 ············································ 10

1.7　可选配置··················································· 12

第 2章　立式铣床的刀具和夹具 ············ 14

2.1　概述·················································· 15

2.2　刀柄和刀杆 ···································· 15

2.3　切削刀具材料 ··································· 15

2.4　正确的切削刀具存储方法························ 19

2.5　立铣刀···················································· 19

2.5.1　粗加工立铣刀···································· 20

2.5.2　球头立铣刀········································ 20

2.5.3　半径立铣刀········································ 21

2.5.4　圆角铣刀············································ 21

2.5.5　倒角立铣刀········································ 21

2.5.6　锥度立铣刀········································ 22

2.6　平面铣削刀具
··········································· 22

2.7　特种铣削刀具
··········································· 23

2.7.1　T形槽铣刀 ········································ 23
2.7.2　燕尾槽铣刀········································ 23
2.7.3　半圆键槽铣刀···································· 23
2.7.4　锯片铣刀············································ 23
2.7.5　成形铣刀············································ 24

2.8　刀具夹持 ··················································· 24
2.8.1　立铣刀刀具夹持器 ···························· 24
2.8.2　钻头夹盘············································ 25
2.8.3　莫氏锥度转接器 ································ 25
2.8.4　圆筒形立铣刀刀杆 ···························· 25
2.8.5　短心轴················································ 26
2.8.6　R8 夹头·············································· 26
2.9　工件夹持 ··················································· 26
2.9.1　压紧压板············································ 26
2.9.2　铣削虎钳············································ 28

2.9.3　卡盘 /夹头夹具································· 30
2.9.4　真空吸盘、磁性吸盘和粘结剂、基工件夹持装置 ······························· 31
2.9.5　专用夹具········································· 32

第 3章　立式铣床操作 ···························· 33

3.1　概述····················································· 34
3.2　常规铣床安全知识 ····························· 34
3.3　用调整装置调整铣床铣头························ 34
3.4　调整工件夹持装置································ 36
3.4.1　调整铣削虎钳 ···························· 36
3.4.2　调整其他工件夹持装置和大工件····· 38
3.5　铣削操作的速度和进给量························ 39
3.6　孔加工操作 ········································ 41
3.6.1　将孔定位在一个布局 ····················· 41
3.6.2　从一个边定位孔 ····························· 41
3.6.3　定位零件特征的中心 ····················· 42
3.6.4　镗孔···················································· 44
3.7　铣削基础··················································· 46
3.8　加工正方体块 ······································· 47

3.8.1　铣削面 A ········································· 47

3.8.2　铣削面 B ········································ 49

3.8.3　铣削面 C ········································ 49
3.8.4　铣削面 D············································ 50

3.8.5　铣削面 E和面 F ····························· 51
3.8.6　使用角板把块加工成正方体············· 54
3.9　角度铣削··················································· 54

3.9.1　用带角度的刀具铣削····················· 54
3.9.2　通过定位工件铣削角度 ················· 55
3.9.3　通过倾斜铣头来铣削角度················· 58
3.10　铣削台阶、槽和键槽······························ 59
3.10.1　基本的台阶铣削 ·························· 59
3.10.2　槽铣削·············································· 61
3.11铣削半径
················································· 65
3.11.1　铣削外半径（圆角）························ 65
3.11.2　铣削内半径（圆角）························ 66
3.12　腔体铣削················································· 68

第
4章　分度和回转工作台操作············· 71

4.1　概述··························································· 72
4.2　回转工作台的零部件·························

为了吸收发达国家职业技能培训在教学内容和方式上的成功经验，我们于 2007年
引进翻译了“日本经典技能系列丛书”。该套丛书通俗易懂，通过大量照片、线条图介
绍了日本的技术工人培训时需要掌握的基本方法和技巧，出版之后深受广大读者的喜
爱。为了更好地满足读者学习国外机械加工经验和技能的需求，我们从美国引进了圣
智学习出版公司出版的“美国经典技能系列丛书”。为了使内容更有针对性，我们将其
改造为四本书，分别是《机械加工常识》《图解钳工快速入门》《图解车工 /数控车工快
速入门》和《图解铣工 /数控铣工快速入门》。本套丛书是美国技术工人培训和学生入
门学习的经典用书，并且已经再版。本套丛书主要用于帮助读者对初级和中级机械加
工技术进行深入了解，从而引导读者在快速发展变化的工业环境中获得职业上的成功。
本套丛书的主要特色如下：

.阐述精密机械加工领域真正需要学习和掌握的知识。

.培养学生进入人才市场后所需的人际交往能力。

.涵盖本领域最新的职业信息和职业发展趋势。

.培养工厂实践能力。

.包含了详细的说明和例子，用图表的方式一步一步地向读者展示相关工具、设
备等的使用方法。

.用深入浅出的方式、通俗易懂的语言，深入地介绍需要掌握的基本技能。

.包含最新的数控方面的内容。

为了更好地向读者呈现原版图书中的内容，我们邀请了国内企业的技术专家和职
业院校的教师共同组成翻译团队，在翻译的过程中力求保持原版图书的精华和风格。
翻译图书的版式基本与原版图书保持一致，并将涉及美国技术标准的部分，有些按照
我国的标准要求进行了适当改造，或者按照我国现行标准、术语进行了注释，以方便
读者阅读、使用。原版图书采用英制单位，为了保持原版图书的特色，同时便于读者
更好地理解原版图书中的内容，翻译后的图书仍然采用英制单位。

在本套丛书的引进和出版过程中，得到了贾恒旦和杨茂发的大力支持和帮助，在
此深表感谢。